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Deep Draw Metal Stamping Services...

Communication Tips You Should Put to Good Use when Dealing with Your Suppliers. Great communication is one of the bedrocks of a solid professional relationship. So if you want to improve the way you and your supplier work, here are a few communication tips you should know: Always be specific When it comes to choosing what kind of deep draw metal stamping services and results you want, leave no room for mistakes or misunderstandings. Always, always be specific with your instructions. One useful tip to remember is to have your contact recount the instructions or results you want before the meeting ends to make sure you’re both on the same page. If you and your supplier can’t seem to meet eye to eye on things, it might be time to find a new one. Learn key words Deep draw metal stamping services are a specialized field. So try to learn key words in that industry to help you better understand what the other person on the line is saying. This can also help you make decisions faster. After all, you wouldn’t have to wonder what the email or that phrase means. If you’re updated on a number of industry key words, you’ll know what your supplier is saying right away. That helps reduce lead times as well. Meet them face to face You can always improve the quality of the communication by meeting your suppliers face to face, says the Info Entrepreneurs. Too far? No worries. With video conferencing solutions, you can easily reach out to your suppliers anywhere they are. With face to face contact, you can easily boost communication efforts on both ends. Be realistic about your timeline While it’s always great to get the parts you need as soon as possible,...

When To Request TIG Welding: A Quick Guide For Cleveland OEMs...

One of the benefits of outsourcing welding services to another company is the ability to rely on the experience of a specialized company. There are many different options in welding that can be used on parts and components, and knowing a bit about the basics of the different welding options is always a benefit to a Cleveland OEM. As a general statement, industrial TIG welding offers a good welding method for a wide range of different types of metals and alloys, making it an excellent choice for Cleveland part fabrication processes. This includes the ability to use the TIG welder for aluminum, magnesium, stainless steel, copper, brass, and even for exotic metals. The durability of the weld is effective with these different metals, but the experience of the welder in controlling the process is also a critical factor. The Basics of the Process TIG stands or tungsten inert gas, but it may also be known as gas tungsten arc welding or GTAW. Unlike other types of welding, the tungsten electrode is not consumed in the process. The weld is formed by a constant-current supply to the tungsten electrode. This current is then passed through a welding arc to the surface. The welder applies a filler metal by hand, which allows for precise control of the process. During the TIG welding process, the welder can control the size of the molten puddle by simply increasing the current or reducing the current, all controlled with a foot pedal that connects to the power supply. The area around where the weld occurs, including the molten puddle produced by the current, is protected by an inert gas, which is usually argon. This protection means there is no need to use flux in TIG welding. This also helps in...

The Basics Of Metal Broaching...

While not as commonly used as different types of metal machining, metal broaching is a very reliable and precise way to create specific shapes on the surface of metal parts and components. Like machining, broaching removes small chips from the surface of the metal to create the desired shape, and like machining the process can be used on the exterior as well as the interior surface. In general, broaching is a process that is best and most effectively done with harder types of metals and alloys. Most companies that offer metal broaching use this method on materials that fall into the range of 10 to 32 Rockwell C hardness, with softer materials not suitable as they do not form chips easily and this limits the effectiveness of the chip removal in the process. Likewise, materials that are too hard do not lend themselves to the necessary removal of the surface of the part. The Process In metal broaching, either the workpiece can move, or the broach tool can move. The cutting tool, the broach, is made with a customized set of teeth, which are in specific rows and configurations. This configuration starts with a smaller dimension in the first row of teeth and gets progressively larger until the desired dimension along the tool. As the workpiece or the tool is moved, the smaller teeth and progressively larger teeth remove a small layer of the surface, pulling the chip down to the end of the workpiece or to the desired shape. Depending on the complexity of the design, the process may be completed in a single pass, or the shape can be created with a single pass. This is an extremely precise method of cutting shapes into the surface of metal. It is used for...

The Advantages Of Robotic Welding Services...

There are many different types of welding processes, and each has its advantages when used with various metals and alloys. Today, thanks to the benefits of technology, most of these welding options are available through conventional welding as well as robotic welding. Conventional welding, which is done by a trained welder, has long been the gold standard for creating durable joints for both prototyping as well as for production. However, with any type of manual welding operation, there are slight variations in the weld. Setting up robotic processes to complete the welding on small to large volume orders can remove these variations and provide precision welding services between parts and components in the same order and across orders over time. Faster Processing The use of robotic welding also speeds up the process. The robotic system never gets tired or takes a break, and it can operate around the clock with faster production than possible with conventional welding. At the same time, this faster production does not have any loss of weld quality or consistency. This translates into less waste and no need to continually quality check welds after the process is completed. Multiple Programmed Welds The use of robotic welding also allows the fabrication shop to program the system once for the part or component, even if there are multiple joints involved in the fabrication. Once this program has been saved to the system and the equipment set up, all that is required is operator oversight. One operator can monitor multiple robotic arms, and changing from one job to another is as easy as simply changing the control program. As the robotic arm is controlled exactly the same for every weld, precision is a natural outcome of this fabrication choice. A significant benefit to...

Tips for Tube Bending – and Why It’s Okay to Call in a Pro...

If you’ve ever tried bending a tube or pipe to fit your needs, you may have noticed how difficult the task can be. Here are some tips from industry experts on how to get a great-fitting, custom-bent pipe: Ensure a Proper Fit When using pipe bending tools to create custom-bent tubing, it is important that your tools are set to the right specifications for your pipe. Both the bender roller and former should be adjusted accordingly to ensure a snug fit during the bending process. Failing to make this adjustment before using a hydraulic pipe bender or any other tool may result in slippage, improper bending, damage to the pipes or bending device or even injury to the operator. Practice Makes Perfect Tube bending seems like it should be a simple task, and for those who are experienced in the industry, it does come easily. That isn’t because the task is inherently simple, but instead because of many hours of practice. If you’re looking to make tube bending part of your business offerings, it’s important to log hours of practice for every staff member who will be working with tubes. Some key points to remember: The tubes you will work with are typically joined or fixed at one end, so getting an accurate measurement entails measuring from the middle point and moving outward. Piping often rebounds slightly after bending, so over bending – just the right amount – is part of the proper technique. Smooth motions make for better pipes, so practice making fluid, simple motions to create the customized designs you need. Reinforce Weaker Pipes Pipes that are made of weaker metals such as aluminum tend to ripple or crimp during the bending process. To prevent this, reinforcement of the tube before bending...

Custom Sheet Metal Fabrication: Using Aluminum...

Sometimes, a standard form or component cannot deliver the required result. When a traditional or customary part is not suitable, a manufacturer may opt for customization. For metalworking shops interested in satisfying the needs of all their customers, custom sheet metal fabrication is an integral aspect of their production services. While steel and stainless steel are common metals for this process, aluminum is also prevalent. Why Choose Aluminum Sheet Metal? Aluminum has always been a popular choice among diverse industries. For residential, commercial and industrial use, the product garners praise for its qualities. Whether in standard or custom work, aluminum offers certain appealing characteristics. It is: Lightweight Tough Malleable This makes it ideal for certain applications. Applications Whenever a unique solution is necessary, rather than provide a standard option, companies request a customized version. Whether the demand is for a complex new part or the creation of a prototype, experienced fabricators offer this service. When it comes to aluminum, custom sheet metal fabrication shops understand the need to complete the project to exacting specifications, meeting all the requirements of the manufacturer. They may also offer value-added services to ensure industries view them as a one-stop service provider. Industrial concerns requesting such services are: Aerospace – Aluminum comprises many components of military, regular and space aircraft Automotive – Various vehicle parts use plate and sheet aluminum Marine – Boat floors and other components utilize aluminum Railway trains – Aluminum is practical for such items as fuselages While standard products are available in the above areas, customization is increasingly essential for many industries. Fabrication companies can easily deliver customized designs that meet or even exceed the requirements. Custom Sheet Metal Fabrication Modern fabrication shops offer a variety of services. Some of them are value-added options. Diversification...